Filter element
When it comes to industrial filtration systems, the Filter element plays a crucial role in ensuring efficiency and longevity. Our high-performance filtration solutions are designed to meet the strictest industry standards while providing exceptional durability and adaptability across various applications.
Key Features of Our Filter Element
- Premium-grade filtration media with multi-layer construction
- Precision-engineered for maximum contaminant removal
- High dirt-holding capacity for extended service life
- Robust construction resistant to pressure surges
- Wide range of micron ratings available (1μ to 100μ)
- Compatible with multiple filtration systems and housings
Technical Specifications
| Parameter | Specification |
|---|---|
| Material Composition | Glass fiber/Stainless steel/Polypropylene |
| Operating Temperature | -20°C to 120°C (-4°F to 248°F) |
| Maximum Operating Pressure | 150 psi (10.3 bar) |
| Burst Pressure | 300 psi (20.6 bar) |
| Flow Rate | Up to 50 GPM (189 LPM) |
| End Cap Material | Thermoplastic/Stainless steel |
Filter Element Performance Data
| Micron Rating | Efficiency Rating | Dirt Holding Capacity |
|---|---|---|
| 1μ | 99.9% at 3μ | 150g |
| 5μ | 99% at 5μ | 200g |
| 10μ | 98% at 10μ | 250g |
| 25μ | 95% at 25μ | 300g |
| 50μ | 90% at 50μ | 350g |
Filter Element FAQ
Q: How often should I replace my Filter element?
A: Replacement intervals depend on operating conditions and contaminant load. For standard applications, we recommend replacing the Filter element every 3-6 months or when the pressure differential reaches 10 psi (0.7 bar) across the filter. Regular monitoring of flow rates and pressure readings will provide the most accurate replacement schedule.
Q: Can I clean and reuse my Filter element?
A: Some Filter elements are designed for multiple uses with proper cleaning. Our stainless steel mesh and pleated polyester Filter elements can be cleaned using approved backflushing or ultrasonic cleaning methods. However, depth-loading Filter elements with glass fiber media are typically single-use and should be replaced when clogged.
Q: What's the difference between nominal and absolute micron ratings in Filter elements?
A: Nominal micron rating indicates the Filter element captures a percentage (typically 60-90%) of particles at the stated size, while absolute rating means it captures ≥98-99% of particles at that size. Absolute rated Filter elements provide more precise filtration for critical applications but may require more frequent replacement due to faster clogging.
Application Guide
- Water Treatment: Removes sediment, rust, and particulates from process water
- Food & Beverage: Meets FDA requirements for product purity
- Pharmaceutical: Critical for sterile processing and cleanroom applications
- Chemical Processing: Resistant to aggressive chemicals and solvents
- Hydraulic Systems: Protects sensitive components from wear particles
Installation Guidelines
- Ensure the system is depressurized before installation
- Inspect the Filter element for shipping damage
- Lubricate O-rings with system-compatible fluid
- Align the Filter element properly in the housing
- Secure the housing according to manufacturer torque specifications
- Gradually pressurize the system while checking for leaks